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The "All-Around Champion": General Manager of Boying Textile Discusses His Experience with RIFA Textile Machinery's Air-Jet Loom

As a renowned textile equipment manufacturing enterprise in China, Zhejiang Rifa Textile Machinery Co., Ltd. (hereinafter referred to as "Rifa Textile Machinery") has long been committed to the research and development, manufacturing, and sales of complete sets of textile equipment. Particularly in the field of looms, Rifa Textile Machinery's meticulous work has enabled it to produce various loom products of international standards, which are widely used across the country and exported to over 30 countries and regions worldwide, holding a leading market share domestically and internationally. At the same time, Rifa Textile Machinery has established good cooperative relationships with many well-known textile enterprises by virtue of its excellent machine performance and meticulous services.


China Textile News will launch a special report on "Loom First-line Research Tour," conducting in-depth visits to user enterprises to experience firsthand the advantages and achievements of Rifa Textile Machinery's weaving equipment.


Zhejiang Boying Textile Co., Ltd. (hereinafter referred to as "Boying Textile") is a fabric enterprise specializing in the production of curtain fabrics. From the initial blackout curtain fabrics to the current functional fabrics that integrate blackout, thermal insulation, UV protection, and formaldehyde removal, Boying Textile has long become the birthplace of "hot-selling" curtain fabrics, leading new trends in color, material, texture design, and patterns of curtain fabrics.


"Undoubtedly, the overall quality of domestic curtain fabrics has achieved a qualitative leap, gaining a certain degree of voice in the international market in terms of product quality and enterprise influence. Such achievements are inseparable from the strong support of domestic weaving equipment. In the field of weaving equipment, Rifa Textile Machinery's comprehensive strength is regarded as the best in China." Speaking of the long-term cooperation with Zhejiang Rifa Textile Machinery Co., Ltd. (hereinafter referred to as "Rifa Textile Machinery"), Boying Textile's general manager, Wang Hongbin, offered a positive evaluation.


Wang Hongbin is a "second-generation textile entrepreneur." After taking over the company in 2017, he led the team in upgrading and replacing technical equipment, phasing out old water jet looms in batches and equipping high-end air-jet looms and rapier looms, achieving intelligent system-controlled production. With strong technical and equipment support, Boying Textile has rapidly grown into a benchmark enterprise in the curtain fabric industry.


High-end Equipment Boosts Production Efficiency


Currently, nearly 300 air-jet looms from Rifa Textile Machinery are operating in Boying Textile's production workshop. Wang Hongbin recalled that the cooperation between Boying Textile and Rifa Textile Machinery began around 2010. At that time, Boying Textile purchased more than 40 air-jet looms for the first time. Since 2020, during the transformation and capacity expansion period, Boying Textile has successively ordered 200 Rifa Textile Machinery air-jet looms in just three to four years.


air jet loom

In Boying Textile's production workshop, Rifa Textile Machinery's air-jet looms are operating stably


"The research and innovation of weaving equipment involve multiple disciplines and require a large number of composite talents familiar with mechanical design, mechanical manufacturing, and automation control. Rifa Textile Machinery has a team of R&D personnel with professional knowledge and rich experience, and the new air-jet looms it launches have forward-looking structural designs. At the same time, Rifa Textile Machinery always stands from the customer's perspective, continuously upgrading technology to improve efficiency and reduce costs for customers, and these efforts are well recognized in the industry." Wang Hongbin told the China Textile News reporter that for many years, Rifa Textile Machinery has innovated around high-speed, high-efficiency, high adaptability, and low energy consumption in the field of air-jet looms, effectively solving the "three high one low" issues that users commonly concern about. The intelligence and automation levels of Rifa Textile Machinery's air-jet looms have also significantly improved.


At the end of 2023, Boying Textile newly installed a batch of RFJA30Max air jet loom machine, the latest flagship product launched by Rifa Textile Machinery. Overall, the advantages of the RFJA30Max air-jet loom made Wang Hongbin full of praise: "The RFJA30Max air-jet loom uses an integrated high-precision wallboard that can achieve one-time clamping and forming, ensuring strong production consistency. The device is equipped with a short-stroke high-precision conjugate cam beating weft, which effectively extends the weft insertion time while ensuring high speed, low vibration, and low energy consumption. The new balanced beating mechanism effectively reduces vibration during high-speed loom operation, improving equipment stability and compatibility."


It is worth mentioning that Rifa Textile Machinery is one of the few loom companies in the industry capable of producing its own electronic control systems. The RFJA30Max air-jet loom adopts a user-friendly intelligent electronic control system, effectively achieving centralized control management of the workshop machine groups, assisting the company in achieving intelligent production.


"Energy consumption is related to enterprise production costs, and choosing a low-energy-consumption device is an effective way to reduce production energy consumption. The air consumption energy consumption of the air-jet loom accounts for 70% of the total energy consumption. Therefore, for production enterprises, reducing air consumption is very important. Rifa Textile Machinery has been tirelessly researching how to reduce air consumption and has achieved remarkable results in this regard." Wang Hongbin said, based on the company's detection of workshop production data, the air consumption energy consumption of Rifa Textile Machinery's air-jet looms is about 20% lower than that of other brands of air-jet looms; compared to Rifa Textile Machinery's own older models, the RFJA30Max air-jet loom's air consumption has been reduced by nearly half.


Considerate Service Demonstrates Professionalism


Rifa Textile Machinery, as the leading textile machinery exporter in China, has established a technical team that can accurately grasp market demand and develop products that meet users' pain points. The service team is equipped to help customer enterprises solve various production issues at the earliest possible time. Nowadays, Rifa Textile Machinery has set up service points and offices in key customer gathering areas to provide more efficient and professional services.


air jet loom

In Boying Textile's production workshop, Rifa Textile Machinery's air-jet looms are operating stably


Since Boying Textile's first purchase of Rifa Textile Machinery's air-jet looms, its technicians have maintained 24-hour contact with Rifa Textile Machinery's technical engineers. "Since using Rifa Textile Machinery's air-jet looms in 2010 to the recent large-scale purchase of new air-jet looms, the core components of Rifa Textile Machinery's air-jet looms have not had major problems, and small parts rarely have issues. Whenever there is any problem, just a phone call away, Rifa Textile Machinery staff will arrive for service in the shortest time." Wang Hongbin recalled. At the beginning of this year, Rifa Textile Machinery still arranged for two technical engineers to stay at the factory for new equipment commissioning, fully demonstrating their professionalism.


Rifa Textile Machinery will also improve its parts system in a timely manner based on the data and experience accumulated over the years in its offices. According to Wang Hongbin, Rifa Textile Machinery's technical engineers regularly visit the company for follow-ups, conduct inventory surveys, and adjust the service point inventory based on the workshop parts storage situation. "During production, there are occasional cases of parts damage. If we don't have inventory, Rifa Textile Machinery's technical engineers will mobilize the service point reserves at the first opportunity to minimize our equipment downtime." Wang Hongbin said.


Good usage experience has also strengthened Boying Textile's determination to continue cooperation with Rifa Textile Machinery. Wang Hongbin sighed, "Over the years of cooperation with Rifa Textile Machinery, I have felt their concepts and practices in product innovation and customer service. As partners, their development status is worth paying attention to and learning from. Rifa Textile Machinery has always been enhancing its industry influence through innovation, which is exactly what Boying Textile has adhered to for many years. It is because of such strong partners that we have the capability and confidence to expand our production capacity once again."


"Multiple brands of air-jet looms are running simultaneously in our workshop, and we can deeply feel that Rifa Textile Machinery's air-jet looms have entered the international high-end weaving equipment ranks. In the second half of this year, we plan to increase production capacity and will continue to choose to cooperate with Rifa Textile Machinery." Wang Hongbin added.


Proactively Tackling Market Challenges


Currently, facing the sluggish downstream market, some enterprises hope for market recovery, while others choose to proactively seek change. Like Rifa Textile Machinery, Boying Textile has chosen to take the initiative.


"No matter how the market is, Boying Textile will steadfastly do its own thing, converting operational pressure into production motivation and honing its internal skills. Only with a long-term vision can the enterprise go far. Rifa Textile Machinery is like this, and so is Boying Textile." Wang Hongbin said to the China Textile News reporter that during industry changes, Boying Textile will actively respond to market changes, continuously adjust and optimize corporate strategies, focus on product quality and market expansion, and continuously enhance product awareness and influence.


textile machinery company

Curtain fabrics produced by Boying Textile using Rifa Textile Machinery's air-jet looms are highly favored by consumers


Boying Textile can stand firm in the fierce market environment because of its strong strength. Wang Hongbin admitted that although the current textile market is generally gloomy, Boying Textile practices its internal skills, closely follows market demand to adjust its business scope, and expands its product range from the initial single curtain fabric to apparel fabrics and home textile fabrics. The continuously growing business effectively enhances the company's risk resistance capability.


Wang Hongbin keenly sensed that domestic trend culture and domestic style brands have considerable development potential, with the relevant market scale continuously growing. Based on this, the company actively expands its product application fields and began venturing into the domestic style clothing field in the second half of last year. Since the beginning of this year, the market has received positive feedback, and the output of fabrics such as Song brocade and Mamian skirts has increased significantly by 15%-20%. The company's overall annual output value is expected to reach 700 million yuan.


At the same time, Boying Textile has successfully cultivated a team of fabric designers, investing millions of yuan every year in product development. "Our innovation never stops. We try one meter of fabric at a time, making continuous progress bit by bit. Our fabric designers understand both yarn and dyeing processes and are also proficient in color matching and market trends, making them versatile talents. In addition, market feedback shows that consumers highly favor our fabric designers' works. We have enough strength to cope with market changes. Besides, we have also formed a professional customer service team to track and solve customer needs one-on-one, achieving a transition from a production-oriented enterprise to a service-oriented enterprise." Wang Hongbin said.


"Quality, integrity, and professionalism are our consistent business philosophy, which coincides with Rifa Textile Machinery's philosophy in many ways. It is such like-minded ideas that make our cooperation increasingly close, and I look forward to us going further together in the future." Wang Hongbin is full of confidence in future development.


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