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As one of the well-known textile machinery manufacturers in China, Zhejiang Rifa Textile Machinery Co., Ltd. (hereinafter referred to as "RIFA") has been committed to the R&D, manufacturing, and sales of complete sets of textile equipment for many years. In the field of weaving machines, RIFA's meticulous work has resulted in internationally standard weaving machines being widely used across the country and exported to more than 30 countries and regions worldwide, ranking among the top in market share both domestically and internationally. At the same time, RIFA has established good cooperative relations with many well-known textile enterprises through its excellent machine performance and meticulous service.
China Textile News will launch an exclusive report titled "Weaving Machine Frontline Survey" to delve into user enterprises and experience firsthand the advantages and achievements of RIFA's weaving equipment.
This summer holds a special significance for Yibin Hongqu Thread Co., Ltd. (hereinafter referred to as "Hongqu Thread"). The signing of a 700,000 spindle high-end sewing thread intelligent production line marks a new journey in the development of Hongqu Thread. "The project is expected to be put into operation in April 2025. By then, the sewing thread produced by the company will account for 18% of the global market share and 20% of the national market share. Such a significant move is backed by the advanced intelligent textile production equipment we possess," said Yu Zexue, general manager of Hongqu Thread, proudly.
When the reporter was in the world's largest single textile plant covering 60,000 square meters of Hongqu Thread, he was deeply shocked by the intelligent scene in front of him — rows of roaring automated equipment are operating at full speed. Tons of cotton undergo nine processes: cleaning, carding, roving, drawing, spinning, winding, doubling, twisting, and finishing, continuously producing spools of white yarn from the production line. Hongqu Thread has two such production workshops with a total capacity of 200,000 spindles.
"Our high-end intelligent sewing thread project was settled in the Wangchang Industrial Zone of Pingshan County, Yibin, Sichuan, in 2019, and was completed and put into operation in June 2020. With a total investment of 800 million yuan and covering an area of 240 acres, it has currently achieved an output value of 500 million yuan, tax revenue of 15 million yuan, and created jobs for 650 people. The products are exported to markets in Brazil, Spain, Korea, and domestic regions such as Zhejiang, Hubei, Guangdong, widely used in internationally renowned brands like LV, Hermes, Uniqlo," Yu Zexue told a reporter from China Textile News.
In recent years, Hongqu Thread has earned a stellar reputation in the industry due to the high-quality raw materials, superb manufacturing techniques, diverse product lines, and their products' excellent dyeing performance, high strength, and low elongation.
"We use top-notch fiber materials to ensure the durability and stability of the sewing thread base yarn. We strictly control our raw material procurement channels to guarantee product quality from the source. Moreover, Hongqu Thread employs meticulous spinning and twisting techniques to ensure the evenness, smoothness, and knot-free feature of the sewing thread base yarn. We adhere to international quality standards in production, with each process undergoing rigorous inspection and testing to ensure product consistency and reliability. Rich specifications of sewing thread base yarns and personalized customization solutions can meet the diverse needs of different clients in apparel, home textiles, luggage, and other fields," Yu Zexue said. "Our sewing thread base yarns exhibit excellent dye affinity, capable of absorbing dyes evenly, resulting in bright and long-lasting colors. After special treatment, the dyed sewing thread base yarns possess good washing, abrasion, and light resistance, and are not prone to fading. With unique twisting and finishing processes, the sewing thread base yarns have higher strength and lower elongation, making them less likely to break during sewing, ensuring seam durability, and meeting the requirements of high-speed sewing equipment to improve production efficiency."
When discussing Hongqu Thread's advantages in maintaining a competitive edge, Yu Zexue pointed out four winning factors: cost advantage, innovation capability, quality control, and quick response. "By optimizing production processes, improving efficiency, and reasonably controlling raw material costs, we provide customers with competitive prices. Simultaneously, our large-scale production capacity and efficient supply chain management help reduce unit product production costs, giving us a price advantage. In terms of R&D, we have a professional team dedicated to developing new products and improving existing ones, swiftly launching innovative sewing thread base yarn products, such as environmental-friendly and functional sewing threads, according to market trends and customer needs. Over the years, we've established a complete quality control system, conducting rigorous quality checks from raw material procurement to finished products to ensure compliance with international standards and customer requirements, building customer trust and reputation with high-quality products. On the service front, we emphasize customer experience, establishing a professional customer service team to quickly respond to inquiries and complaints, providing timely technical support and solutions to help customers resolve issues encountered in using sewing thread base yarns," Yu Zexue said.
Enterprise development relies on essential assurances, among which equipment is crucial. "In recent years, Hongqu Thread has developed steadily and rapidly, with high-quality, intelligent equipment playing a key role. Choosing to cooperate with Rifa Textile Machinery was indeed a wise decision," Yu Zexue admitted when discussing the partnership with Rifa Textile Machinery.
"Currently, we are using 392 RIFA twisting machines and 69 winding machines in Yibin Hongqu Thread," said Yu Zexue, explaining why they chose Rifa Textile Machinery as a partner. "First, Rifa Textile Machinery boasts an excellent reputation and rich experience in the industry. The twisting machine is known for high quality and stability, giving us confidence in the long-term reliable operation of the equipment. Secondly, Rifa Textile Machinery has resolved many key issues for us. The textile winding machine has outstanding twisting precision and high production efficiency, significantly improving product quality and production efficiency, meeting our pursuit of high-quality products and the urgent market delivery requirements. Lastly, RIFA has a rapid response mechanism, whether it's equipment installation and debugging, daily maintenance, or troubleshooting, quickly addressing issues to minimize the impact of equipment downtime on production."
In Yu Zexue's view, Rifa Textile Machinery's equipment is stable and reliable, highly automated and intelligent, with prominent adaptability and flexibility.
"In actual production, Rifa Textile Machinery has demonstrated significant advantages in several aspects. In terms of labor, its highly automated and intelligent design substantially reduces reliance on manual labor compared with traditional equipment. Operating Rifa Textile Machinery requires significantly fewer workers, alleviating our labor cost pressures and reducing quality issues caused by manual operation errors. Additionally, simplified operations shorten the training cycles for new employees, allowing them to quickly get up to speed, providing efficient manpower support for production. In terms of automation, Rifa Textile Machinery excels by automatically completing a series of complex processes, like automatic threading, speed adjustment, and stopping, ensuring production continuity and stability without frequent manual intervention, thus greatly enhancing production efficiency. Featuring advanced intelligent monitoring systems, Rifa Textile Machinery can monitor operational status, process parameters, and production data in real-time, performing automatic analysis and diagnosis. Upon detecting anomalies, it can promptly alert and self-adjust, effectively preventing equipment failures and production accidents. Furthermore, collecting and analyzing production data provides valuable decision-making insights for production management and optimization, further enhancing the scientific and lean nature of production."
If reliable equipment is the foundation of cooperation, thoughtful service is key to long-term collaboration.
Rifa Textile Machinery's pre-sales service left a lasting and positive impression on Yu Zexue. "Their sales team possesses solid professional knowledge, comprehensively understanding our enterprise's needs and pain points. In our communication, they were patient and meticulous, not only clearly introducing the features and advantages of various products but also providing tailored solutions based on our production scale, product types, and expected goals. They arranged on-site visits and equipment demonstrations, allowing us to intuitively experience the machine's performance and operation processes. Additionally, the pre-sales team offered comprehensive market analysis and industry trend insights, helping us better plan investments and development strategies. This all-encompassing, professional pre-sales service filled us with confidence and anticipation for Rifa Textile Machinery even before making our decision," Yu Zexue said.
As for after-sales service, Yu Zexue's evaluation is — outstanding. He noted that during equipment installation and debugging, Rifa Textile Machinery dispatched experienced technicians on-site to ensure smooth installation and swift operation commencement. In subsequent use, any issues encountered were addressed promptly, whether via phone consultation or on-site repair, ensuring quick resolution. The after-sales team regularly conducted follow-up visits to understand equipment operations, providing preventive maintenance advice. "Rifa Textile Machinery also provides continuous training and technical support for our operators, helping us better master equipment operation and maintenance skills. Additionally, Rifa Textile Machinery ensures timely and sufficient spare parts supply, effectively reducing equipment downtime. This efficient, thoughtful, and responsible after-sales service leaves us with no worries regarding their products, offering strong guarantees for our production operations," Yu Zexue said.
"Given the current good sales momentum and industry development opportunities, our company has decided to further expand its scale," Yu Zexue said. "With the construction of the 700,000 spindle high-end sewing thread intelligent production line project, we plan to purchase 1,500 more Rifa twisting machines and 245 more precision winding machines."
"Over the years, the excellent performance of RIFA's equipment has deeply impressed my peers. Without our recommendation, the quality of Hongqu Thread's products speaks for itself," Yu Zexue said.
Regarding suggestions for RIFA's future innovation and improvement, Yu Zexue stated, "We hope RIFA can further enhance intelligent and digital integration, deeply integrating equipment with the industrial internet, big data analysis, achieving more precise production forecasts, quality control, and predictive maintenance. Additionally, improving energy utilization efficiency by developing more energy-efficient drive systems and operating modes to reduce overall equipment energy consumption, aligning with environmental and sustainable development trends, is crucial. We also hope RIFA can enhance human-computer interaction experience, optimizing the operation interface and control methods to be more intuitive, convenient, and user-friendly, reducing learning costs and work intensity for operators."
In Yu Zexue's view, the best cooperation relationship is one that nourishes each other, is not burdensome, and achieves mutual success. "Over the years, the equipment of RIFA has become very mature. To achieve a more tacit and in-depth cooperation in the future, we will work with RIFA on expanding multifunctional integrated designs, strengthening material innovation applications, enhancing personalized customization flexibility, increasing cooperation with universities and research institutions, improving remote diagnostics and troubleshooting systems, reinforcing environmentally friendly designs, and establishing user experience feedback mechanisms to achieve win-win development," Yu Zexue expressed confidently about his future cooperation.
Known for its excellence in the textile machinery sector, Rifa Textile Machinery Co., Ltd. offers a diverse range of popular products to improve production efficiency, such as:
