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Direct Twisting Machine for Tire Cord is a one-time merging using a single processing, which reduces the number of steps compared with the traditional twisting method. So the yarn capacity is also more compared to the two-for-one twister machine. This increases production efficiency, reduces labor, and reduces energy consumption. At the same time, due to the reduction of the processing, the wear (strong loss) is correspondingly reduced, which is more suitable for the high strength requirement of Tire Cord. lt has become the most suitable professional machine for producing high quality yarns such as tire cord, industrial yarns and carpet threads. This Direct Cabling Corder is designed and developed by our company for the relevant process requirements.
| Name | Technical parameters |
| Control System | PLC control |
| Applicative Fineness | 940~2520dtex (polyamide, polyester) |
| Spindle | Type: Ø230/Ø250/Ø280; Standard Mode: Ø230mm |
| Number of Spindles | Standard Type: 10 spindle/section max 200 spindles |
| Spindle Gauge | 400mm |
| Spindle Speed | 4000~11000 r/min |
| Twisting Range | 67~1375T/m |
| Twisting Direction | S or Z twist |
| Tyarn Tensioner | Magneric-Iag Tensioner |
| Size of Yarn Supply Bobbin(Diameter×Length) | (Ø54~Ø110)×(200~300) |
| Size Of Winding Bobbin | (Ø70~Ø90)×290±2 |
| Winding Traverse | 254mm |
| Winding Diameter | 350mm at maximum |
| Yarn Supply Diameter | 230mm at maximum |
| Installation Power | 215kW at maximum |
| Starting Mode | Soft Starting |
| Winding Angle | 15°~ 25° Direct Set (Regulation without Level) |
| Leading Speed | 8~60m/min |
| Threading Pressure | 4.0±0.5bar |
Optimal mechatronic design to realize precise yarn twist tension control.
An optimized spindle mechanism is used to achieve small balloon twisting for effective energy saving. An optional precise outer yarn positive conveyor can be equipped to achieve further reduction control of the small balloon twisting for effective energy saving.
Excellent twister mechanism and inner and outer tension control of the twisting machine can effectively guarantee the consistency of inner and outer yarn length and evenness, so as to meet the production of high quality yarn.
The smooth wire passage adopts special ceramics and wire roller with special surface treatment technology to reduce the strong damage of wire friction.
The equipped single spindle testing device efficiently guarantees the stability of the yarn running and improves the twisting quality.
The humanized control interface and control system can monitor the operation of the single spindle and the operation status.
Adopt "control ballooning "energy- saving patent technology reducing energy consumption by 40% and noise of ballooning by 30% at a maximum.
Doffing deliver device is equipped also.
With efficient energy saving spindle motor and single motor with independent drive, the speed can reach up to 11000rpm at a maximum.
Adopt advanced twister technology minimizing length difference of single yarn.
Each twist position is equipped with yarn tension compensation device, which ensures the excellent bobbin forming and reduces twist difference.
Spindle motor, overfeed roller and winding device can be controlled independently, which makes twist processing adjust and operation easy.
Each twist position is equipped with yarn tension detection device , which ensure excellent yarn quality.
Easy processing adjustment and the speed of drive system is regulated without level.
RIFA Textile Machinery is top-notch. Their machines are reliable, efficient, and easy to operate. Highly recommended for any textile business.
We’ve been using RIFA’s textile machinery for many years. The quality and performance are unmatched. Truly a game-changer in the textile industry.
RIFA's textile machinery is a perfect blend of innovation and durability. Their customer service is also commendable. A great investment for our company.
RIFA Textile Machinery has exceeded our expectations. Their machines are robust, user-friendly, and require minimal maintenance. A great asset to our production line.
